How to Build a Belt Sander Stand

A belt sander is very efficient in making the rough surfaces smoother. This powerful tool can be used in every area of the wood along with the edges to get a smooth finish. Besides, you will get a sense of achievement when you get to see your hard work giving positive outcomes. 

During the time you sand, it gets quite challenging when you have to hold one hand onto the machine and the other one onto the wood. In this case, a belt sander stand is a perfect solution for this problem. 

The following article will give you the proper guideline about the way to build a belt sander stand in an easy way. Let’s check it out. 

Get All the Required Equipment 

  • Square rule
  • ½ inch of plywood
  • Table saw
  • Spacers
  • Screws
  • Screwdriver
  • Glue
  • Brad nailer
  • Stop block
  • Safety goggles
  • Dust mask
  • Wiping cloth

Steps

Below, you will find out the step by step guide to build a belt sander stand. 


Step 1: Assemble All the Equipment

Before you start your DIY project, gather all the gears on a specific area where you are going to do the work. If possible, create a checklist containing all of the necessary things mentioned above. 

Then, wear safety goggles and a dust mask before you start sanding. 

Step 2: Construct the Fixture

Take the square rule and make sure that the sander is perfectly level. For the fixture, build a base plate by cutting the ½ inch plywood with the help of the table saw. The dimensions should be longer than the length of the sander (Length: 6 inches, width: 14 inches). Make sure you are taking your time during the cutting and do it patiently.

Now, put the sander on the top of the base plate. You must put the belt rollers facing upwards from their open side. In the belt sander, there is a flat surface that is placed below the belt’s working part. This section is known as the belt platen. 

Gently place it in a parallel direction with the edge of the base. In the base plate, there are both long and short edges, use the long side in this case.

Step 3: Join the Sander with the Base

Connect the sander with the overall base by using the detachable knobs from the machine. If you don’t have that, check for other parts where you can get this part done. Now, fasten the belt platen with the base plate using the spacers. 

Similarly, check for holes in the sander for attaching any accessories and use it to mount the sander with the base as securely as possible. Use the plywood scraps and make some brackets from it. These will be used to adjust to the position of the mounting holes. 

Screw all of it onto the sander with the help of the screwdriver and complete it by gluing to the base. To be on the safer side, ensure that the sander is fixed and secured both in the front and rear sides. Also, check the base of the fixture and the legs to make sure you properly fixed their places. 

Step 4: Secure and Screw All the Necessary Areas

In this step, take the brad nailer (gauges of thin nails) and secure all the required joints. The benefit of using this kind of nails is that you don’t have to apply wood putty to cover any unwanted holes as these nails come with smaller heads with a thin gauge. 

Cut the plywood precisely and make the fixtures work table. The dimensions of this table should be 8 inches wide and around 2 inches shorter than the base. 

However, you should construct the table in a way that will be higher in the sander’s rear end so that chattering can be reduced to a minimum. Carefully position the table supports strategically. This will make the table’s top stay below.

On the other hand, the belt’s bottom edge mainly at the low end and an inch below the belt’s top edge mainly at the high end. Glue the supports and then screw it onto the lower side of the table. Finally, screw the supports onto the base from an underneath position. 

Step 5: Finish it off

Take the stop block and screw it onto the end of the sanding table. This will ensure that the sanding woods are not pulled back to a further distance by the belt sander.

Use a small stop block and screw it onto the table (closer to the belts rear end) so that the small parts stay in its place despite the heavy force of the sander. 

After you are done with all of these, clean your working area with the wiping cloth. Make sure there are no leftover visible or hidden dust. 

Conclusion

Take notes from this article and get a good understanding of all the mentioned steps. Turn your vision into reality. 

Best of luck!

David
 

David has been a Craft & woodworking enthusiast for 10 years, and in that time has written huge resources on Sander, woodworking, and tools.

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